Processing of Batteries

Development and upscaling of electrode and cell manufacturing processes


The Fraunhofer R&D Center for Electromobility (FZEB) has been working on the processing of batteries since more than 10 years and is specialized on the development and upscaling of electrode and cell manufacturing processes.

With our comprehensive knowledge and understanding of materials and expertise on the processing of electrode materials as well as electrolyte coating and lamination we offer customized process development (from lab to pilot scale) for various types of batteries and electrochromic cells. Our resaerch focuses on the manufacturing of single and multi-layer stacks in small scale for investigating and evaluating novel electrode materials and cell types, such as lithium-ion (LIB), sodium-ion (SIB), solid-state battery (SSB), and electrochromic cells.


We provide electrode and cell manufacturing services for customers from various industries, e.g., electrode and battery cell manufacturers, chemical and materials companies.

 

Process Development - Range of Services

Cell assembly

  • Battery cell assembly (lab scale)
  • Single-layer cells for material screening (e.g. coin / pouch cells, EL-cells; 2-15 cm²; ~1-75 mAh)
  • Multi-layer cells (e.g. pouch / cylindrical cells, 15-150 cm², ~100 mAh-15 Ah)

Roll-to-roll coating

  • Modular roll-to-roll coating line (blade / slot-die coating up to 500 mm)
  • Wet-chemical deposition of electrode materials for batteries and electrochromic cells (aqueous and organic solvents)

Roll-to-roll lamination

  • Electrode and electrolyte coating (blade / slot-die up to 300 mm) under inert atmosphere (Ar)
  • Polymer electrolyte lamination and curing (IR / UV)
  • Li-metal surface cleaning and functionalization

Solid-state battery cell assembly

  • Solid-state cell manufacturing
  • Electrode slitting and cutting
  • Automated single- and multi-layer stacking and pouch cell lamination (up to 20 cells per day, 3x5 cm²)

Are you looking for support regarding electrode or cell manufacturing?

You are welcome to contact us.

Automated platforms

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Project »BIG-MAP«

  • Automated disassembly of battery cells
  • Integrated glovebox for handling under inert conditions

Division Lab Automation

Project BIG-MAP

 

Project »FLAiM«

  • Automated spin coating and annealing of thin films
  • Optical characterization for quality control (UV-Vis spectroscopy, dark/bright field imaging)

Project FLAiM